experipack – Design & Secure Packaging

eSIM removed the plastic. Not the pack.

Operators still sell eSIM on a shelf, in a shop, in a box. We design, print and assemble the QR activation inserts and packs that carry it, with every QR code matched to its ICCID, verified and traced.

Ask for eSIM samples See our work

SIM card packaging specialists since 2008, serving operators across Europe, the Middle East and Africa.

The QR code on this card opens experipack.com.

Why eSIM still needs print

A downloadable profile still has to be sold, explained and activated. In retail, that happens through a printed product.

  • A product on the shelf

    Shops, kiosks and distributors need something to stock, display and scan at the till. A pack the size of a SIM kit fits existing racks and logistics.

  • One QR code per customer

    Each insert carries its own activation code, ICCID and PIN/PUK. Variable data, printed in sequence, on every unit.

  • A code that is a credential

    Whoever holds the QR code holds the line. The file, the print run and the finished packs are handled with the same security as physical SIM cards.

  • Three steps the user can follow

    Connect to Wi‑Fi, scan, done. We design the instructions, languages and app prompts so activation works without a call to customer service.

Front of an eSIM retail pack showing the data bundle and an eSIM badge Back of the same eSIM pack with three activation steps, a QR code, ICCID barcode and PUK
eSIM retail pack, front and back. Unique QR code, ICCID and PUK printed on each unit. Codes replaced for this page.

From activation file to sealed pack

The same controlled chain for eSIM inserts and physical SIM kits.

  1. Secure data intake

    You send the activation file (QR payloads, ICCIDs, PIN/PUK) through an agreed secure channel. We check format, ranges and duplicates before anything is printed.

  2. Variable-data printing

    Each insert receives its own QR code, barcode and codes, printed in sequence and checked for readability.

  3. Scan and match

    Every unit is scanned against the file. Duplicates, missing items and mismatches are rejected. We work to zero defects.

  4. Pack, ship, report

    Packed by lot, labelled and palletised, then shipped door to door. You receive an output file ready for your ERP or logistics system.

Formats we produce

From a single QR card to a premium welcome kit. Every format can carry eSIM, a physical SIM, or both.

eSIM

Card-size eSIM activation insert with QR code, PIN, PUK and barcode
QR activation card, artwork mock-up
QR activation card
Card-size insert with the activation QR code, ICCID and instructions. Fits existing SIM racks.
Hang-tab pack
Peg-hook pack for retail display, with the QR code inside or under a protective panel.
Folder and leaflet
Fold-out format with room for tariffs, steps in several languages and app download prompts.
Hybrid SIM + eSIM
One pack, two options: a physical SIM card and an eSIM QR code for compatible phones.

Physical SIM

Card wallets and folders
Cardboard packs, pockets and gatefolds, printed and finished to your brand.
Blisters and plastic boxes
Clear blisters and rigid boxes for display, protection and premium ranges.
Envelopes and labels
Mass-market packs with variable-data labels: line number, ICCID, PIN/PUK.
Welcome kits and promotional items
Boxes, booklets and branded objects for launches, events and corporate offers.

Packaging examples

A selection of SIM packaging formats and finishes.

  • Half-card SIM pack shown front and back, with a folded leafletHalf-card pack, front, back and leaflet
  • Illustrated green SIM pack in a clear sleeveIllustrated pack in sleeve
  • Red and yellow SIM envelopes with variable-data labelsEnvelope with variable-data label
  • Red, grey, green and blue plastic SIM boxes with hot-foil logoRigid boxes, hot-foil finish
  • Green illustrated pack with a window showing the SIM card barcodeWindow pack
  • Printed sleeve holding an eSIM voucher, with a barcode windoweSIM voucher in a sleeve with barcode window
  • Blue and yellow prepaid SIM card pack with data offerPrepaid card pack
  • SIM blister pack with a block of barcodesBlister with barcode block
  • Clear SIM box with security seals and an ICCID labelClear box with security seals
  • SIM packs bundled by tenBundling by 10s
  • Premium black and copper gift box with wallet insertPremium welcome box
  • Two premium boxes for business mobile plans, black and blueBusiness plan boxes
  • Welcome leaflet and red pack on a dark surfaceWelcome leaflet and pack
  • Open green and black SIM folderGatefold SIM folder
  • Orange plastic SIM box with printed lidPrinted plastic box
  • Green six-panel folder with SIM traySix-panel folder
  • Mock-up of a range of 4G SIM packs4G pack range, artwork mock-up
  • Pantone colour swatches next to a red printed sleeveColour proofing

Fulfilment and logistics

Printing is half the job. The other half is getting the right card into the right pack, then the right pallet to the right warehouse.

  • Card and label matching by reading barcode, chip or QR data
  • Detection of duplicates, missing items and sequence breaks
  • Full production history per lot, available on request
  • Packing studies and palletisation plans to cut freight cost
  • Door-to-door shipping with customs support for export
Print-and-apply labelling machine
Print and apply labelling
Box filled with hundreds of purple half-card SIM packs
A production lot ready to pack
Palletisation software screen with a pallet loading plan
Palletisation plan
Wrapped pallets of cartons ready for shipment
Pallets ready to ship

Planning an eSIM launch?

Send us your volumes, formats and dates. We reply with a proposal, mock-ups and a sample plan.

sl [at] experipack [dot] com Chat on WhatsApp
EXPERIPACK SL
Calle Vall de Sant Marc, 62
43700 El Vendrell (Tarragona)
Spain